This article was originally published on What’s New in Food Technology & Manufacturing website on 20 October 2025. It is republished here with permission to share Packserv’s latest innovations in practical automation for Australian manufacturers.
Packserv has unveiled its latest innovation, a four-head 5-litre pneumatic filling machine suitable for food, pharmaceutical, HACCP, and TGA-compliant facilities, and industrial, IECEx or ATEX-rated environments. Primarily designed to fill four containers from 500ml to 5000ml at a time, it also has the capacity to fill much larger containers, such as 200L drums or 1000L Intermediate Bulk Containers (IBC), with its multi-shot capability. Engineered and manufactured entirely in Australia, this new system offers a practical and inherently safer solution for industries managing high-volume production or working with volatile, combustible materials.
“Our new four-head 5-litre pneumatic filling machine has been engineered from the ground up for safety, efficiency, and reliability,” said Packserv’s Managing Director, Nathan Wardell. “It complements our existing single and twin-head 5-litre models and answers a growing demand for faster and more reliable high-volume pneumatic filling.”
Beyond speed and output, the new filler allows manufacturers to rethink traditional production layouts. Electrical equipment often requires isolated zones for safety reasons, with separate areas for filling, capping, and labelling. This can fragment production lines and increase infrastructure costs. This machine, along with others made by Packserv, is designed so that all stages of production can coexist within the same space, reducing the facility footprint and streamlining workflow.
The filler’s 316-grade stainless steel construction ensures durability and is compliant with food products per FSANZ Standard 3.2.3 Food Premises and Equipment. The trolley-mounted frame with lockable castors helps to provide mobility for easy repositioning within a facility. Tool-free dismantling simplifies cleaning, which is a key advantage in environments where hygiene and contamination control are critical. Quick-change components allow machine operators to transition between products or container sizes with minimal downtime.
Packserv’s decision to design, engineer, and manufacture the machine entirely in Australia ensures end-to-end quality control and long-term reliability, with locally based engineers, spare parts, and service teams. Fast response times and accessible technical support give manufacturers confidence that their production won’t be held up waiting for overseas assistance.
“This equipment reflects the realities of today’s manufacturing environment,” said Wardell. “It’s practical, dependable, and engineered for businesses that need production speed and efficiency without compromising safety. The machine's ability to roll up, bolt on and be able to fill such a variety of both volumes, temperatures and viscosities is a real benefit for manufacturers filling diverse product lines.”
Packserv’s four-head 5-litre pneumatic filling machine offers a holistic solution for modern production that combines safety, performance, and environmental responsibility. By rethinking traditional electrical setups and leveraging the benefits of compressed air, manufacturers can increase safety, reduce downtime, and optimise their operations.
For businesses in the chemical, FMCG, cosmetics and pharmaceutical sectors seeking a reliable and sustainable filling solution, Packserv’s pneumatic filling technology represents a forward-thinking step towards safer, smarter, and more efficient manufacturing.
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